- Suitable for scaling from 1-10000 parts
- Offers wide variety of material
- Provides high precision tolerances
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Most cut gears produced in big numbers are made on machines that utilize the gear-generating method. The two primary generating processes are hobbing and shaping.
Hobbing uses a helically-fluted cutting tool called a hob. Both the hob and the workpiece rotate as the hob is fed axially across the gear blank. Hobbing is limited to producing external gear teeth on spur and helical gears
Shaping produces gears by rotating the workpiece in contact with a reciprocating cutting tool. The cutter may be pinion shaped, a multi-tooth rack-shaped cutter, or a single-point cutting tool.